New PET Bottle Recycling Plant

New PET Bottle Recycling Plant

Made in Germany

for unpressed and presorted PE-bottles. Description in short version

of the scope of supply. Water treatment is not included in the quotation.

However, the treatment can be quoted in addition if necessary.

I. Input capacity 1.350 kg/h, output capacity 1.000 kg/h

1 inclined belt conveyor

axle base 10 m

belt width 1 m

drive 4 kW

length of metal free zone 1.5 m

1 metal detector

Reliable detection of free or encasulated metal contaminats like

ferrous, stainless steel, aluminum, copper, brass and others. High

sensitiv electronic system for installation above the inclined belt

conveyor Pos . 1.

1 cutting mill

To grind the incomming bottles to the final size. Dry grinding system.

machine type CT 90/130

rotating circumfance of the rotor 900 mm

working width 1,300 mm

screen opening 12×12 mm

machine opening by hydraulic system

screen change by movement the screen supporting up and down with

hydraulic cylinders

main drive 132 kw

pump drive of hydraulic system 1,5 kW

1 indirect suction system

To transport the flakes to the sifting unit. Consisting of blower,

pipes and cyclone. Blower drive 15 kw.

1 Sifting unit

To eliminate loose label parts from the PET-flakes (about 90% of the

total labels) . Complete with 2 rotary valves, suction system for labels

and dust, pipes, cyclone and supporting frame for the above mentioned

parts. Drive rotary valve 0.55 kW each, drive label blower 4 kW.

1 indirect suction system

to transport the pre cleaned flakes to the buffer silo. Consisting of

blower, pipes and xyclone with supporting. Blower drive 15 kw.

1 butter silo

To store the flakes for equal feeding the following plant parts.

silo volume approx. 10 cbm

number of agitators 3

drive agitators 4 kW each

drive discharge screw 4 kW

2 horizontal discribtion screws

To feed the following 2 intensiv cleaning machines. Drive by gear

motor 4 kW each.

2 intensiv cleaning machines (dry working systems)

high speed running rotor

rotor diameter approx. 900 mm

working length approx. 1,200 mm

screen whole diameter 2.5 mm

main drive 75 kw each

drive of brush roll 0.75 kW each

2 suction systems

To transport the flakes to the hot friction washer. Consisting of

blower, pipes and cyclones. Blower drive 7.5 kW each.

2 friction washer ( hot water system)

For intensively washing and loosing the sticking clue including the rest

of labels (approx. 5% of the total amount) .

working length approx. 3,000 mm

screw diameter 500 mm

screen opening 2.5 mm

main drive 22 kW each

1 hot water producer

designed for hot water capacity of 1 cbm/h (2 cbm/h for one friction

washer) .

2 dosing units

To dose solvent material (caustic soda by customer) into the friction

washer. The dosing, volume can be regulated.

2 inclined belt conveyors

To transport the cleaned flakes into the compact seperating and

drying units.

axle base 4,000 mm

belt width 650 mm

drive 0.75 kW each

2 compact separating arm, drying units
To wash the flàkes to a forth step with cold fresh water, to predry and to eliminate PE/PP parts from the PET- flakes . Compact design,including hydro cyclone, pumps and pipes. Total installed power approx.64 kW each.

2 thermical drying systems
To dry the flakes down to approx. 3% moisture content. Constisting of blowers (7.5 kW each) , pipes, cyclones and spiral dryer and mixing unit (flakes and hot air) . Heating capacity 90 kW each

1 electrical control panel
For controlling of the above mentioned planned system. Designed as per VDE. Switching system PLC, model Siematik S8. Completely wired including all protectors, main switches, relays, control- and signal lights.

Note: The electrical connecting wiring between the individual components and the control panel is not included in this quotation.

PRICE: € 1,290,000.– EX Work Germany

II. Input capacity 700 kg/h, output capacity 500 kg/h

Principal design as quoted for output capacity 1 L/h, however:

1 cutting mill, model CR 65/100 with main motor 110 kw

1 distriibution screw

1 intensive cleaning machine

1 suction system

1 hot water friction washer.

1 dosing unit

1 inclined belt conveyor

1 compact separating and drying unit

1 thormicla drying system

PRICE: € 985,000.– EX Work Germany

OPTION

If the bottles pressed in bales we recommend the following plant parts:

1 storage belt conveyor with axle base 5.5 m, belt width 1.2 m, drive 5.5 kW

1 bale opener with 2 oposite running heavy duty screws. Drive 15 kW each

1 discharge belt conveyor.
1 sorting belt conveyor, designed for 8 worker places, including seperating

frame and discharge channels.

Mechanical, installation (electrical installation against additional charge)

3 qualified workers for 20 working days

95,000.– for output 1 t/h

€ 89,000.– for output 500 kg/h

Remark . Costs for the flights and overnight stayings are not included and

have to be payed by customer.

Water piping for fresh water and discharge duty water is not included

in the quotation. Those parts can be delivered in connection with the

water treatment only and against additional charge.

Engineering and planning costs:

€ 85,000.– for 1 t/h

€ 60_.000_,- for 500 kg/h

These costs have to be payed totaly together with down payment.

Delivery time: about 4 months.

Prices: All prices ex works, unpacked, excluded taxes and excluded

costs for customer payments.

Delivery Approx. 6 month from receipt of order, receipt of letter of

credit, receipt of down payment including engineering and planing

costs and complete clarification of all technical details.

The transport insurance will be effected by customer as well as

the costs for packaging.

Electric Designed for 3×400 V, 50 Hz, control voltage 230 V. Other than

standard voltages involve special measures and consequently an

extra-payment. In such an event we reserve the right to provide a

transformer.

Documentation 2 copies of the technical documentation in english language will

be included in the scope of delivery. additional copies will be

available against payment of € 300,- per copy. Technical

documentations in other languages can be provided against payment.

Painting Single layer of primer, Painting as follows:

RAL 7032-flint grey for machines and plant parts

PAL 1003-signal yellow for protection units

Other painting against additional costs.

Guarantee Mechanical guarantee attached to the regulations of VDMA, 12 months

after delivery, but not later than 18^th months after date of shipping

documents.

Parts of normal tear and wear such as V-belts, knives, bearings,

screens a.s.o. are excluded from the guarantee.

If broken parts must be changed or repaired, the guarantee starts

for these parts only.

Our prices do not include the costs for test run and start up service

This quotation is for your first information only. A lot of technical points have to be discussed and cleared before placing the order. We reserve the right of technical modifications and prices after all details are determined in connection with a detailed quotation and based on our General Terms and Conditions of Sale and Delivery.